Main equipment for producing 150 tons / day sponge copper
Yantai Tianbing Construction Machinery Co., Ltd , https://www.tbbreaker.com
May 09 15:07:57, 2023
Main equipment and economic benefit analysis of producing 150 tons/day sponge copper
Main equipment and cost
The main equipment used are crushers , electronic vibrating feeders, circular vibrating screens, belt conveyors, spiral classifiers, ball mills , air compressors and acid-resistant pumps. Acid tanks, leaching tanks, clarification tanks, replacement tanks, and regeneration tanks should be carefully treated with acid and corrosion protection. If economic conditions permit, stainless steel lining is best. At the same time, most of the processes in the production process of sponge copper are carried out in solution. Therefore, the site selection of the plant should be based on the characteristics of water flowing to the lower part, and the site with a certain slope should be selected to reduce the production operation cost.
The detailed list is as follows:
Device name
Equipment model
Motor
Quantity
(station)
price
(ten thousand yuan)
颚 fine broken machine
PE150× 750
15KW
1
3.4
Circular vibrating screen
YK1236
11 KW
1
4.8
Conveyor
TD75-500 (8 meters )
2
1.76
Silo
1
Bring your own
Electronic vibrating feeder
GZ3 type
3KW
1
1.2
Ball mill
MQYG1830× 4500
110KW
1
30
Grading machine
FG1500× 8400
Host 5.5KW
Increase 1.5KW
1
15
Air compressor
Other terms
Acid resistant pump
Other terms
Slot material
Other terms
total
56.16
Economic Benefit Analysis
Serial number
project name
Unit consumption
( 1 ton of copper)
unit price
(yuan /ton)
unit cost
(yuan)
Occupancy rate
( %)
one
ore
29.63 tons
300
8889
61.22
two
Auxiliary material
1
sulfuric acid
2.8 tons
400
1120
7.71
2
Scrap iron
1.3 tons
1400
1820
12.54
three
Power, coal , water
1
Electricity
400kwh
0.6 yuan / kwh
240
1.65
2
coal
3.5 tons
500
1750
12.05
3
water
12 tons
0.8
9.6
0.07
four
Wages and benefits
Fives
depreciation
250
1.72
six
service
90
0.62
Seven
management
350
2.42
total
14518.6
100
Accounting basis: 3% grade of copper oxide ore , 80% of sponge copper grade, recovery rate of 90%, daily processing of 150 tons of ore.
The use of sulfuric acid and iron filings to treat copper oxide ore to produce sponge copper, the product grade is 75%~85%, the recovery rate is about 90%, the process is short, the technical and economic indicators are good, the equipment is simple, the investment is saved, the effect is quick, the factory scale can be Big or small, the production process is basically pollution-free.