Gx-- EPE 105 EPE Foam Plastic Tube/Pipe/Rod Extruder
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EPE foamed pipe is a new type of foam material widely used in the insulation of air conditioner sheaths, pipeline heat insulation, toy guardrails, and recreational areas. Due to its good foaming, elasticity, and thermal insulation properties.
As a new type of filling ornament material, EPE foamed stick/profile is widely used in the stereotyping, filling, and decoration of spring mattresses, sofa stems and edges, car seats, sofa backrests, and high-end clothing. It is also widely used in the filling of contraction joints in buildings due to its excellent rebound elasticity.
3. General characteristics:
--Polyethylene-based products, inert materials, highly resistant to chemicals
--Environment-friendly products
--100% recyclable
--Flexible, lightweight material, easy to slip and install
--Low thermal conductivity
--Compatible with all sealing materials
--Fine round closed-cell cellular structure ensures negligible absorption and water permeability
--Excellent impact and compression resistance even for low thickness
4. Equipment Device List
Hopper capacity
100 KG
Mixing material motor
1 unit 4 pole 3KW
2. Automatic feeding device system
Loading material motor
1 unit 6 pole 1.1KW
Automatic controlling system
Timing quantitative feeding
3. Extruder 1 set
Screw and cylinder
Screw diameter
105mm
L/D
55:1
Screw speed
10-50 shift/minute
Screw and cylinder material
38CrMoALA superior alloy steel, by nitriding treatment, hard chrome plating
Main drive motor frequency control
1 unit
Driving power
45KW
Reduction gears Hard tooth surface dedicated
1 unit
Electrical appliance control cabinet anti-explosion, contactless warming
1 unit
Heating method
cast aluminium heating ring
Heating power
40KW
Heating zone
10 zones Intelligent automatic constant temperature control
Cooling method
Water circulation cooling
Injection device
plunger type metering pump 1 unit
Injection mode
high pressure injection
Injection pressure
10-30Mpa
Driving mode
explosion proof motor
Driving power
3KW
Injection volume
10-60L
5.Monostearin heating Injection system
Injection device
plunger type metering pump 1 unit
Injection mode
high pressure injection
Injection pressure
10-30Mpa
Driving motor
1 unit
Driving power
0.75KW
Heating power
2KW
Injection volume
5-25L
Melting pot volume
15L
6.Extrusion die head and mould
Mould material
High quality forging mold steel
Shape
circular expansion die head
Mould
1 unit(user defined )
Heating method
cast aluminium heating
Heating power
4KW
Heating zone
2 zones, automatic constant temperature
Pressure Gage
1 unit
Air ring
1 set
Fan
1 set
Motor
0.37kw
Bellows
2set
Fan
3set x2 set
Motor
0.3kw x6
8.Hauling-off system 1 unit
Hauling-off roller
1unit
Hauling-off speed
30-60m/minute
Motor
1unit 4 pole 3KW
Turbine speed reducer
1 unit
Meter counter
1 unit
Warning system
1unit
9.Cutting system
Cutting system
Fully-automatic cutting
Motor
1set 1.1kw
Blank system
Fully-automatic
Count system
Fully-automatic
PS foam food box making machine, use the PS foam sheet made by the PS foam sheet extruder, as the materials. Through changing the different molds to get the various kinds of colorful products, like the PS foam food box, PS foam food tray, egg tray, bowl, cake case, fruit tray, and absorbent tray to contain the meat, or fish or shrimp, etc., which is used for package industry.
Raw material:
PS granule, talc, butane and so on.
Finished products:
Ps foam fast food box, foam tray, pizza box, hamburger, egg tray, and so on. (Depending on changing mold)
Sheet thickness:
1-5mm
Sheet width:
600-1200mm
Capacity:
180-240kgs/h
Operator:
6-8 workers
Water consumption:
200kgs/24hrs
Cooling water tower:
20 T/ h
Butane consumption:
45-50 kgs/one ton materials (based on the foam ratio range from 16-20)
Air compressor :
1.5 m3/min
Installation power:
550Kw
Power supply :
3 phase 4 line 380V 50Hz
Workshop area:
PS Foam Sheet Extrusion Line workshop: 25x8x4m (L*W*H) Fully-automatic Vacuum Forming Machine workshop :20x8x4m
Warehouse:
Per raw material warehouse area 60M2 (at least) Per finished products warehouse area 60M2 (at least)
Container
3x 40'HQ containers
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1). GX- 105/120 PS Foam Sheet Extrusion Line
Components:
A.Mixer
Hopper Capacity
300-500kg/ hopper (controlled by time relay)
Motor
1 set, 4-pole, 3kw
B. Automatic Feeding System
Automatic Self-control System
Motor
1 set, 6-pole, 1.1kw
C. NO.1 Extruder
Screw Diameter
Φ105mm
L/D
30:1
Screw Material:
38CrMoAlA adopt Nitrogenous treatment
Heating zones:
6 zones
Butane Pump:
1 set
Digital Pressure Gauge:
1 pc
Fully-automatic Hydraulic filter changer:
1 set
Electrical Cabinet:
1 set
Motor:
3 sets (4-pole, 55kw, by frequency exchanger) (4-pole, 2.2 kw, by frequency exchanger ) (4-pole, 5.5kw)
D NO.2 extruder
Screw Diameter.
Φ120mm
L/D
32:1
Material
38CrMoAlA adopt Nitrogenous treatment
Heating zones
6 zones
Pressure gauge
1pc
Automatic water cooling system
5sets
Motor
4-pole 55kw by frequency exchanger
E. Cooling System
Hollowness water circulation cooling
1 set, as the dimensions by the customers
F. Hauling-off System
Rubber Roller
3 pcs, (according customer's requirment)
Traction Speed
3-31m/min
Motor
1x 4-pole, 3 kw (controlled by frequency changer)
Counter
1pc
Alarm system
1set
Haul-off type
run in S route by self-friction
G. Winding Device
Winding Pneumatic Shaft
2 pcs (according customer's requirment)
Torque motor
2sets
Turbine Reducer
2sets
Static Electricity Eliminator
1set
Alarm
1set
H. Die Material
Installation Power
200kw
Central height
1000mm
I. Weight
8 T
A.Technical data:
Control system
Automatic Control Cabinet
1 set
automatic Temperature Control Cabinet
1 set
PLC controller
Adopt Emerson USA
Touch screen
Adopt Taiwan Weinview
Automatic Pneumatic Feeding device
1 set
Feeding length can be adjusted.
Heating System,
2sets
Subsidiary Heating Zone /2 sets
Adopt the far infrared radiation tile.
Forming System
Adopt hydraulic cyclinder drive
Motor
2 sets 7 kw
Hydraulic stations
2 sets
Vacuum forming press
60T.
Forming area
1040mm×1250mm
Vacuum forming speed
3-4s/mould.
Cutting off System
Adopt hydraulic drive
Motors
1 set 7.5kw
Hydraulic station
1 set
Max. Punching
100T
Cutting off area
1040mmx1250mm
Cutting off speed
3-4 s/mould
Stacking System
Robot manipulator
Servo motor control, Japan Omron Bran"