Tube End Chamfer Machine with Three Servo Motor (TEF508CPV)

TEF508CPV Automatic Tube End Finish Machine
Description: Automatic Tube End Finish Machine
Model: TEF508CPV
Application:Designed for deburring, flaring, and beading on the inside and outside of metal round tubes.
Introduction:
This machine is a versatile solution for tube end finishing. It can perform multiple operations such as chamfering, deburring, flaring, and beading, all with a single setup. By simply changing the tooling, you can switch between different functions quickly and efficiently.
Main Specifications:
  1. Dimensions: 580 x 820 x 1200 mm
  2. Weight: 350 kg
  3. Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
  4. Power Consumption: 4.5 kW
  5. Air Pressure: 0.4–0.8 MPa
  6. Clamping Method: Pneumatic
  7. Clamping Force: ≥10 kN
  8. Rotation Axis: Servo Motor, 2.0 kW
  9. Forward Axis: Servo Motor, 2.0 kW
  10. Tube Position Axis: Servo Motor, 0.2 kW
  11. Coaxiality of Rotation Spindle and Clamping Shaft: ≤0.02 mm
  12. Forward Axis Positioning Accuracy: ≤0.01 mm
  13. Forward Axis Repeat Positioning Accuracy: ≤0.01 mm
  14. Rotation Axis Deflection: ≤0.01 mm
  15. Control Mode: Digital Control
  16. Control Variables Include:
  • Clamp opening and closing
  • Rotation axis direction and speed
  • Forward axis origin, enable position, feed position, limit position, speed
  • Position axis origin, feed position, speed
  • Positioner plate opening and closing
Capacity:
  1. Tube OD for Chamfer/Squaring/Deburring: Φ6–50 mm
  2. Tube Wall Thickness for Chamfer/Squaring/Deburring: ≤10 mm
  3. Tube OD for Flaring: Φ3–50 mm
  4. Tube Wall Thickness for Flaring: Stainless Steel (0.4–1 mm), Aluminum Alloy (0.5–1.5 mm)
  5. Flaring Method: Eccentric Inner Diameter Rotary Swage
  6. Tube OD for Beading: Φ6–45 mm
  7. Tube Wall Thickness for Beading: Stainless Steel (≤0.5 mm), Aluminum Alloy (≤1 mm)
  8. Beading Method: Inner Diameter Rotary Swage
  9. Minimum Clamp Length: 10 mm (varies based on material and wall thickness)
  10. Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloy
Features:
  1. One clamping operation completes squaring, deburring, and chamfering simultaneously.
  2. Quick die change allows for flaring and beading in one system.
  3. Pneumatic clamping ensures tight grip with buffer to avoid tube damage.
  4. Thin clamps and dies allow processing of tubes as short as 10 mm.
  5. Forward axis uses an absolute value servo motor for precise digital control.
  6. Rotation axis provides continuous variable speed for various materials.
  7. Tube position axis ensures consistent length with digital control.
  8. Automatic operation with foot switch for start, feed, and reset.
  9. Eccentric flaring center enables multi-size and multi-wall thickness processing.
  10. Chamfer/deburring dies can also be used for flaring, reducing die specifications.
Main Components:
  1. Top spindle with excellent opening, ideal for complex-shaped tubes.
  2. Servo-controlled motor for high-precision spindle movement.
  3. Front-mounted clamp that holds tubes as short as 10 mm.
  4. Smart chip groove design in the clamp for efficient dust removal.
  5. Tube feed stopper automatically rises when the spindle moves forward.
  6. Organic glass protective cover and waste box for safety and cleanliness.
Tooling:
  1. Flaring center is an eccentric shaft, capable of handling various sizes and wall thicknesses.
  2. Flaring dies are compatible with chamfer/deburring tools, reducing die changes.
  3. Smart chamfer/deburring head with adjustable blade positions for multiple tube dimensions and wall thicknesses. 
  4. Beading head works with beading tips or arbor, suitable for tubes as small as 6 mm.

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Zhoushan Golden Pard Machinery Co., Ltd.   , https://www.goldenpardmachines.com