Industrial Ultrasonic Medical Cleaning Equipment for Engine Block, Cylinder Head
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Industrial Ultrasonic Medical Cleaning Equipment for Engine Block, Cylinder Head
Ultrasonic cleaning technology is widely used in the automotive industry to clean various components such as pistons, bearings, crankshafts, gears, engine blocks, carburetors, fuel injectors, and air conditioning parts. This advanced method ensures deep and efficient cleaning of hard-to-reach areas, making it a preferred choice for manufacturers looking for reliable and high-quality cleaning solutions.
Designing an ultrasonic cleaning system involves careful consideration of several factors including the type of contaminants, required cleanliness level, part geometry, material, quantity to be processed, and existing layout. The size of the tank is typically between 2L and 30L, but can be customized based on specific needs. Additional considerations include the type of cleaning solution, temperature, rinsing methods, drying, automation, and load requirements. Skymen's engineering team offers expert guidance and laboratory services to help you make the best decisions for your application.
Cleanliness is a critical aspect of any ultrasonic cleaning process. The cleaning stage removes or loosens contaminants, followed by a rinse stage that eliminates remaining soil and detergent. A drying stage then removes residual water. The entire process is often determined through experimentation, and Skymen has a dedicated applications lab where we develop tailored cleaning processes to meet your specified cleanliness standards.
There are multiple ways to assess cleanliness. Simple tests like the water break test can indicate whether most oil has been removed, while more advanced methods use optically stimulated electron emission technology to detect thin films of contaminants down to the Angstrom level. These techniques ensure that your components meet the highest standards of cleanliness.
Automobile Industry Use Ultrasonic Cleaning Equipment Cleaning Effect:
Skymen Standard Ultrasonic Cleaner Catalog:
Customized Ultrasonic Bath:
Skymen JTS Series:
Skymen
Model No.JTS-1030
JTS-1036
JTS-1060
JTS-1072
JTS-1108
JTS-1144
TANK DIMENSION(mm)
500x406x500
500x460x550
700x650x650
1000x600x600
1000x900x600
1200x1000x800
OVERALL DIMENSION(mm)
680x586x850
680x640x900
900x850x1000
1200x800x950
1240x1140x950
1440x1240x1150
MAX. CAPACITY
101L
126L
295L
360L
540L
960L
CONSTRUCTION CASE
SUS 304 (MIRROR SHINING IMAGE AVAILABLE)
CONSTRUCTION TANK
SUS 304 / 316L
ULTRASONIC POWER(MAX.)
1500W
1800W
3000W
3600W
5400W
7200W
ULTRASONIC FREQUENCY
28kHz/40kHz/68kHz/80kHz/120kHz
MAX. HEATING TEMP.
20~80C ADJUSTABLE
HEATING POWER
3KW
4.5KW
6KW
9KW
12KW
24KW
TIMER
0~30min adjustable
DRAIN
¾" VALVE
LID & BASKET
TAKE-OFF / STRUT LID; SUS 304
CLEANING TANK'S POWER REQUIREMENT
AC220V/380V/415V/440V. 3
GENERATOR'S POWER REQUIREMENT
AC110V/ 220V / 240V, 1
GENERATOR
WITH SWEEP MODE AND REMOTE CONTROL
FEATURES
MULTI-DIRECTION CASTORS WITH BRAKE; 1 YEAR WARRANTY
Optional
FILTRATION SYSTEM (PUMP, SUS FILTER, OIL CATCH CAN)
Skymen Industrial Ultrasonic Cleaner – High Quality Ultrasonic Cleaning Machine
The Skymen industrial ultrasonic cleaner is a high-performance ultrasonic cleaning machine designed for demanding applications in the automotive industry. The JTS series single-tank ultrasonic cleaner includes a replaceable transducer box and generator. The transducer box and generator can be built-in or separate, working together to perform the ultrasonic cleaning process. The transducer box is immersible mounted in the fluid tank, either on one side, both sides, or the bottom. The number and placement of transducers are selected to achieve maximum results for any parts cleaning tank with any cleaning load. Tank dimensions and transducer boxes are custom-made available. Whether for mold of parts cleaning, the Skymen ultrasonic cleaner ensures optimal cleaning efficiency. A stainless steel basket is optional.
FAQ:
Q: What are the advantages of Skymen ultrasonic cleaner over traditional cleaning methods?
A: 1. Minimize the use of manual labor. 2. Clean and degrease without the need for organic solvents. 3. Clean hard-to-reach areas of products and remove all types of dirt. 4. Shorten processes such as extraction, dispersion, purification, and chemical reactions. 5. Eliminate costly mechanical and chemical cleaning of heat exchangers.
Q: What frequency is better for my parts?
A: Frequency is suggested based on pollutants in the objects. 28kHz frequency is stronger, better for car/motor/truck parts clean (remove oils, grease, pastes, etc.). 40kHz is better for PCB boards, electronic parts, etc. Higher precision goods, higher frequency.
Q: Can ultrasonic cleaning damage parts?
A: Although the effect of thousands of implosions per second is very powerful, the cleaning process is safe. No damage to your daily objects.
Q: What cleaning solution should I use?
A: A large variety of different formulas designed for specific applications. Proper selection is crucial for acceptable cleaning activity and to prevent unwanted reactions with the workpiece.