Industrial Ultrasonic Medical Cleaning Equipment for Engine Block, Cylinder Head
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Industrial Ultrasonic Medical Cleaning Equipment for Engine Block, Cylinder Head
Ultrasonic cleaning is widely used in the automotive industry for a variety of components such as pistons, bearings, crankshafts, gears, engine blocks, carburetors, fuel injectors, and air conditioning parts. This advanced technology ensures thorough cleaning by using high-frequency sound waves to remove contaminants from even the most complex surfaces. The system is designed to meet specific cleaning needs, ensuring optimal performance and efficiency.
When designing an ultrasonic cleaning system, several factors must be considered, including the type of contaminants, required cleanliness level, part geometry, material, and processing volume. These elements determine the size and configuration of the cleaning tank. Typical tanks range from 2L to 30L, but larger sizes can be customized based on your requirements. Additional considerations include the choice of cleaning solution, temperature, rinsing, drying, automation, and load capacity. Our engineers are here to assist you in making the best decisions and provide laboratory services and technical support.
Cleanliness is crucial in ultrasonic cleaning. The cleaning stage removes or loosens contaminants, followed by a rinse stage that eliminates any remaining dirt and detergent, and a drying stage that removes excess water. The entire process is typically determined through experimentation. Our application lab uses experience, trial, and error to develop a cleaning process that meets your specified cleanliness standards.
There are various methods to check for cleanliness. Some are simple, like a water break test to see if most oil has been removed. Others are more sophisticated, such as surface quality monitoring using optically stimulated electron emission technology to detect thin films of contaminants at the angstrom level.
Automobile Industry Use Ultrasonic Cleaning Equipment Cleaning Effect:
Skymen Standard Ultrasonic Cleaner Catalog:
Customized Ultrasonic Bath:
Skymen JTS Series:
Skymen
Model No.JTS-1030
JTS-1036
JTS-1060
JTS-1072
JTS-1108
JTS-1144
TANK DIMENSION(mm)
500x406x500
500x460x550
700x650x650
1000x600x600
1000x900x600
1200x1000x800
OVERALL DIMENSION(mm)
680x586x850
680x640x900
900x850x1000
1200x800x950
1240x1140x950
1440x1240x1150
MAX. CAPACITY
101L
126L
295L
360L
540L
960L
CONSTRUCTION CASE
SUS 304 (Mirror Shining Image Available)
CONSTRUCTION TANK
SUS 304 / 316L
ULTRASONIC POWER(MAX.)
1500W
1800W
3000W
3600W
5400W
7200W
ULTRASONIC FREQUENCY
28kHz/40kHz/68kHz/80kHz/120kHz
MAX. HEATING TEMP.
20~80C ADJUSTABLE
HEATING POWER
3KW
4.5KW
6KW
9KW
12KW
24KW
TIMER
0~30min adjustable
DRAIN
¾" VALVE
LID & BASKET
TAKE-OFF / STRUT LID; SUS 304
CLEANING TANK'S POWER REQUIREMENT
AC220V/380V/415V/440V. 3
GENERATOR'S POWER REQUIREMENT
AC110V / 220V / 240V, 1
GENERATOR
WITH SWEEP MODE AND REMOTE CONTROL
FEATURES
MULTI-DIRECTION CASTORS WITH BRAKE; 1 YEAR WARRANTY
Optional
FILTRATION SYSTEM (PUMP, SUS FILTER, OIL CATCH CAN)
Skymen Industrial Ultrasonic Cleaner as High Quality Ultrasonic Cleaning Machine
The Skymen industrial ultrasonic cleaner is a high-quality ultrasonic cleaning machine designed for precision cleaning in various industries. It includes a replaceable transducer box and generator, which can be built-in or separate. The transducer box is immersible and mounted inside the fluid tank, either on one side, both sides, or the bottom. The number and placement of transducers are optimized to ensure maximum cleaning efficiency for different types of parts. The tank dimensions and transducer boxes are customizable, making it suitable for a wide range of applications. A stainless steel basket is also available as an optional accessory.
FAQ:
Q: What are the advantages of Skymen ultrasonic cleaner over traditional cleaning methods?
1. Minimize the use of manual labor
2. Clean without the use of organic solvents
3. Clean hard-to-reach areas and remove all types of dirt
4. Shorten processes such as extraction, dispersion, purification, and chemical reactions
5. Eliminate costly mechanical and chemical cleaning of heat exchangers
Q: What frequency is better for my parts?
Frequency is suggested based on pollutants in the objects.
28kHz frequency is stronger, better for car/motor/truck parts clean (remove oils, grease, pastes, etc.)
40kHz is better for PCB boards, electronic parts, etc.
Higher precision goods, higher frequency.
Q: Can ultrasonic cleaning damage parts?
A: Although the effect of thousands of implosions per second is very powerful, the cleaning process is safe. No damage to your daily objects.
Q: What cleaning solution should I use?
Large variety of different formulas designed for specific applications. Proper selection is crucial for acceptable cleaning activity and to prevent unwanted reactions with the workpiece.