Drywall Metal Studs and Tracks Roll Forming Machine
Cobalt-based alloy powders are commonly used in laser cladding processes due to their excellent wear resistance, high temperature strength, and corrosion resistance. These alloys typically contain varying amounts of cobalt, chromium, tungsten, and nickel, among other elements, to achieve specific properties. Cobalt 12 Alloy Powder,Cobalt 21 Alloy Powder,Cobalt 6 Alloy Powder,Cobalt Laser Cladding Powder Luoyang Golden Egret Geotools Co., Ltd , https://www.lygoldentool.com
Drywall Metal Studs and Tracks Roll Forming Machine
Main Parameters of Forming Machine:
1) Forming Speed: About 15m/min. (excluding the cutting time)
2) Main Motor Power: 4KW (Depend on final design)
3) Hydraulic Station Power: 2.2KW (Depend on final design)
4) Control System: Mitsubishi PLC and transducer (Japan)
5) Encoder: Nemicon (Japan)
6) Main low voltage parts: Schneider (or Siemens, Omron)
7) Type of Cutting: Length-set cutting and post forming style
8) Electric Condition: 380V/3Phase/50Hz(or depend on customer)
9) Total Weight: About 4500 Kg
10). Roller Material: High grade No. 45 forged steel. Plated with 0.05mm hard chrome.
11). Active Shaft Material: High grade No. 45 carbon wrought steel.
12). Cutter blade: Cr12 mould steel with quenched treatment
13). Technician can be sent to your factory to install the machine and train your workers
Standard Components:
(1)Mechanical Decoiler 1set (capacity: 3000Kgs)
(2)Guiding Equipment 1set
(3)Roll Forming Equipment 1set
(4)Post-cutting Equipment 1set
(5)Hydraulic Station 1PC
(6)PLC Control Panel 1PC
(7)Supporter 1 set (two pieces, 1.5m/piece)
Data sheet
Item
Specification
Â
Type
Galvanized coils
Material
Thickness (mm)
0.5-1.5
Â
Yield strength (mpa)
235
Roller material
45#Chrome steel
Forming speed(m/min)
About 15
Speed adjusting mode
AC Frequency
Roller drive                                              Â
Decelerating motor + Chain drive
Cutting mode
Hydraulic cutting
Cutter materialÂ
Cr12 mold steelÂ
Length measurement
Encoder Nemicon (Japan)
Control mode
Mitsubishi PLC
Operating mode
Button + Mitsubishi Touch screen
Main motor power (kw)
4 kw (Depend on final design)
Hydraulic station powerÂ
2.2 kw (Depend on final design)
Total power (kw)
6.2 Â kw
Uncoiler's loading capacity
Max. Capacity: 3000kgs
Machine`s size
About  (Depend on final design)
Components of machine
Decoiler
1set Â
Feeding & guiding device
1set
Main roll forming machine
1set
Punching device
1set
Hydraulic cutting system
1set
Controlling system
1set Â
Run out tableÂ
1set Â
Process flow:
Decoiler -- Feeding & Guiding -- Roll Forming-- Punching--Hydraulic Cutting - Product to Run Out Table
About us
1. Customize roll forming machines since 2003.
2. CE, ISO certificate by SGS.
3. Mitsubishi PLC controller and transducer from Japan
4.12moths warranty, lifetime technical support
5. Capacity: 12-15 sets/month
6. Delivery: In only 5-8 weeks for urgent order
7. Company occupies 6650, in which 5650 for workshops
8. Have our own tool center. 12 sets CNC machines.
9. Third party inspection: Bureau Veritas, SGS. Can provide assessment report.
10. Machine original brand: Zhongyuan
11. Set up business relationship with companies in more than 20 countries
The laser cladding process involves melting the cobalt-based alloy powder using a high-energy laser beam and depositing it onto a substrate to form a protective coating. This coating helps to enhance the surface properties of the substrate, such as hardness, wear resistance, and corrosion resistance.
Some common cobalt-based alloy powders used in laser cladding include:
1. Stellite: This is a well-known cobalt-chromium-tungsten alloy that offers excellent wear and corrosion resistance. It is often used in applications where high temperatures and abrasive environments are present, such as in oil and gas drilling tools, valves, and pump components.
2. Tribaloy: Tribaloy alloys are cobalt-based alloys that contain varying amounts of chromium, molybdenum, and silicon. They are known for their exceptional high-temperature strength and resistance to galling, making them suitable for applications in the aerospace, petrochemical, and power generation industries.
3. Haynes alloys: Haynes alloys are nickel-cobalt-chromium-molybdenum alloys that offer excellent high-temperature strength, oxidation resistance, and corrosion resistance. They are commonly used in applications where extreme heat and corrosive environments are present, such as in gas turbines and chemical processing equipment.
These cobalt-based alloy powders are available in various particle sizes and can be tailored to meet specific application requirements. They can be used with different laser cladding techniques, such as powder-fed laser cladding or blown powder laser cladding, depending on the desired coating thickness and properties.
Overall, cobalt-based alloy powders for laser cladding provide enhanced surface properties and improved performa